Course number HF539S

Delivery method
Instructor-led training (ILT)
Onsite dedicated training (OST)

Special notes
This course is appropriate for the following presses:

• HP Indigo press 1000
• HP Indigo press 1050
• HP Indigo press s2000
• HP Indigo ws2000 Web Press
• Indigo TurboStream
• Indigo MultiStream
• Indigo Platinum
• Indigo e-Print Pro

Course overview
Participants will be taught theoretical and practical material and how to apply maintenance skills to resolve problems. This will include preventative and corrective actions, extensive troubleshooting skills and specific know-how’s.

Prerequisites
A person who meets requirements FSE course has a background of

• Performing preventative and corrective maintenance on complex electromechanical devices
• Has experience using electronic test equipment
• Has successfully completed the Series II New Hire Course for the HP Indigo presses

Audience
Qualified HP Indigo digital press CEs who will be required to perform service routines that include repair, troubleshooting, corrective maintenance and preventative maintenance on the Series I press

Course objectives
At the completion of this course, you will be able to:

• Understand of operation and interaction the major subassemblies
• Troubleshoot and repair electrical and electronic problems
• Troubleshoot and repair mechanical and pneumatic sub systems
• Work with technical support specialists to solve complex problems
• Properly observe safety precautions to diagnose problems and perform repairs
• Be able to perform mandatory preventive maintenance functions at prescribed intervals
• Perform a system back-up and full software installation
• Perform installations and FCO's as required
• Instruct customers in better usage of HP Presses

Benefits to you

• Increased press uptime and availability
• Service contract terms tailored to shared maintenance customer
• Increase profitability of operations

Course outline

Introductions & Demonstrations

• Course Objectives
• Documentation
• Machine Introduction
• Safety & Disposal Procedures
• Identify Replaceable Electronic Boards
• Identify Cable Part Numbers
• Manual Operation of HVPS

Electrical

• Schematic diagrams
• Introduction to Electrical Properties
• Front Electronics Compartment
• Rear Electronics Compartment
• Interlock block diagram and wiring
• Baldor Controller

Latent Image

• Electrophotography specifics to Series 1
• Scorotron-PIP Gap Adjustment
• PIP/Electrometer Clearance Adjustments
• Electrometer Board Calibrations

Writing Head

• Board Functions
• Writing Head Diagnostics
• Removal & Reinstallation of Writing Head
• Writing Head Adjustment Procedures

Ink System

• Density Calibration
• Conductivity Calibration
• Pump Repair
• TCU (Tank Control Unit) Board
• Ink Tank Replacement
• Active Filter
• Ink Valves
• Slit Injectors Adjustments
• Delay and Duration Adjustments

Process

• Squeegee Bias Contact Replacement
• Reverse Rollers Bias Contacts Replacement
• Developer Drum Contact Replacement
• ITM Bias Carbon Brush Replacement
• Cleaning Station Adjustments
• First Transfare adjustment

Drums Synchronization and Engagement Adjustments

• Remove and Replace ITM Drum
• Remove and Replace PIP Drum
• Engage - Disengage Adjustment and Synchronization
• Drum Synchronization
• Adjusting 2nd Transfer Pressure
• Encoder Calibration
• ITM Sensor Adjustment

Separator

• Disassembling the Separator
• Cleaning the Separator
• Servicing the Separator
• Process Unit Troubleshooting
• Adjusting Imaging Oil Flow Rates

Cooling

• Removing and Reinstalling Air Conditioner
• Servicing Air Conditioner
• Replacing Quick-Connect O-rings

Paper Input

• Adjusting the Suction Fingers Travel Limits
• Adjusting the Paper Feed Rollers
• Adjusting the Sheet Separators and Side Blowers
• Testing and Adjusting Drum/Cam Synchronization
• Paper Transport Timing

Paper Output

• Replacing the Gripper Assembly
• Testing and Adjusting Gripper Tension
• Testing and Adjusting the Gripper Solenoid
• Testing and Adjusting the Stripper Bar

Duplex System

• Replacing the Eject Roller Assembly
• Testing and Adjusting the Duplex Feed Cam
• Balancing the Duplex Tray Upper Feed Rollers
• Testing and Adjusting the Duplex Feed Solenoid
• Aligning the Paper Transport System

Web System Transport and Repair

• Remove and Reinstall Unwinder
• Remove and Reinstall Rewinder
• Troubleshooting and Repair Web Mechanics
• Omnius Control Center

PIP Holder

• Removing PIP Foil Holder
• Adjusting PIP Foil Holder
• Reinstalling PIP Foil Holder

Vacuum Pumps

• Replacement
• Checking Oil Consumption
• Cleaning Pump Filters

Solid Add Compressor

• Removal and Reinstallation of Solid Add Compressor
• Adjusting Solid Add Pressure

Computer

• Remove PC
• Identify PC Components
• Perform Config.Save
• Perform System Backup

Inline Densitometer

• Remove and Reinstall Inline Densitometer
• Perform LUT Calibration

Troubleshooting

• Electrical & Mechanical Troubleshooting

Preventative Maintenance

• Monthly PM
• 500k PM
• 1 Million PM

• Upis u radnu knjižicu: ne
• Certifikat: ne
• Uvjerenje: ne
• In-house: ne
• Svjedodžba: ne
• Diploma: ne